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Industrial Grade Steel Casting for Oil and Gas Industry Applications

Product Details

Customization:	Available
Casting Method:	Sand Casting
Casting Form Material:	Graphite

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NINGBO QS MACHINERY INC.

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Number of Employees

Year of Establishment

2005-02-22

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Product Description

Company Info.

Overview
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Product Parameters
Detailed Photos
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Basic Info.

Casting Metal

Cast Iron

Casting Form Usage Count

Permanent

Surface Treatment

Galvanized

Surface Roughness

Ra1.6

Coating

Water

Machining Tolerance

+/-0.10mm

Standard

ANSI

Certification

CE, RoHS, ISO 9001:2000, ISO 9001:2008

Product Name

Steel Casting

Keywords

Steel Casting Part

Material

Carbon Steel, Low Alloy Steel, Stainless Steel

Producing Process

Precision,Investment,Lost Wax Casting or Customize

Design

as Per The Customer′s Design

Size

Customer′s 3D Drawing

Tolerance

Strictly Casting Tolerance

Dimensions

Customized Dimension

Quality Control

100% Inspection

Product Certification

Both Material and Dimension Report

100% Strict Inspection for Every Processing

MOQ

100 PCS

OEM Service

Application

Farm Machinery Parts

One-Stop Service

Transport Package

Standard Export Packing or Customized

Specification

ASTM, AISI, SAE, UNS, NF, DIN-EN, JIS, KS, SS, BS

Trademark

QS Machinery

Origin

Ningbo, China

Production Capacity

600ton/Month

Product Description

Experience the excellence of QS MACHINERY, the pioneers in Centrifugal Casting Manufacturing. We specialize in OEM Stainless Steel Precision Casting Services, offering a comprehensive range of aluminum and metal casting parts. Discover the superior quality and precision that only China's leading casting experts can provide.
Industrial Grade Steel Casting for Oil and Gas Industry Applications

Industrial Grade Steel Casting for Oil and Gas Industry Applications

Product Introduction

Steel Castings are crafted through the intricate process of casting molten steel into a meticulously designed mold. This technique results in parts that boast formidable strength, exceptional wear resistance, resilience to high temperatures, and the ability to assume complex shapes, meeting the most demanding industrial requirements.

Distinctive Characteristics of Steel Castings

Unmatched Strength:
Recognized for its superior strength, steel offers unparalleled durability, making steel castings a prime choice for robust, long-lasting components.

Outstanding Wear Resistance:
Engineered to endure, steel castings exhibit remarkable wear resistance, performing admirably under heavy loads and in high-speed friction environments.

Exceptional High Temperature Resistance:
In environments of intense heat, steel castings maintain their integrity and stability, resisting deformation and melting to ensure consistent performance.

Versatile Complex Shapes:
The casting process allows for the creation of steel castings with diverse, intricate shapes, tailored to fulfill varied engineering demands with precision.

Enhanced Plasticity:
Through advanced processes such as melting, casting, and heat treatment, steel castings can be finely tuned and adapted, enhancing their material properties for specific applications.

Our Service
Discover the convenience of Ningbo QS Machinery's 'ONE-STOP' service. We provide an array of optional finishing services for steel casting parts, enhancing value and saving your valuable time.

Ningbo QS Machinery offers a versatile range of steel castings, from 0.1 kg to 80 kg, crafted from materials including Carbon Steel, Low Alloy Steel, and Grey Iron. Ideal for essential equipment such as seed drills, rotary tillers, mulchers, cultivators, and precision planters.

1. Steel Casting Parts for Agricultural Machinery

Leveraging our specialized Lost Wax Casting Production technique, we assist in refining part designs for optimal functionality. Partner with us to transform welded components into efficient steel casting parts. We collaboratively optimize design, material selection, and production technology to achieve the most efficient solutions, ensuring a win-win outcome.

2. Steel Casting Parts for Construction Machinery Parts

Ningbo QS Machinery delivers steel castings fabricated with durable materials, ensuring outstanding mechanical performance and longevity.

Our steel casting components include a wide range of drilling heads and drill bits made from durable alloy steel such as 35CrMoNi and 42CrMo4, as well as brackets and support arms crafted from high tensile strength steel for superior performance.

3. Stainless Steel Castings

Crafted from premium stainless steel, these cast parts boast exceptional corrosion resistance. With chromium as a primary alloying element, stainless steel castings stand out for their unique properties.

In addition to the robust features of ordinary steel castings, stainless steel variants offer unparalleled rust and corrosion resistance, along with high-temperature resilience, making them an ideal choice for numerous applications..

4. Alloy Steel Castings

Innovatively engineered, alloy steel castings are composed of alloy steel materials. Enhanced by alloying elements, they surpass ordinary carbon steel in properties and characteristics.

Common alloying constituents include Chromium, Molybdenum, Nickel, Vanadium, and Titanium, each contributing to the enhanced qualities.

Steel Casting Processing Process

1. Design and Mold Making

2. Smelting and Pouring

3. Cooling and Solidification

4. Demolding And Trimming In this critical step, the freshly cast steel components are carefully removed from their molds, ensuring precision in separation to maintain the integrity of the cast. This process is followed by meticulous trimming to perfect the shapes, guaranteeing that each piece meets the exacting standards required for high-performance applications in the oil and gas sector.

5. Heat Treatment This pivotal phase involves subjecting the steel castings to controlled heating and cooling processes, enhancing their durability and mechanical properties. Through this sophisticated treatment, the material gains superior strength and resilience, essential for withstanding the demanding conditions of oil and gas industry operations.

6. Machining Our state-of-the-art machining process transforms the treated castings into precise, functional components. Using advanced technology, we achieve unparalleled accuracy and a flawless finish, ensuring the parts seamlessly integrate into any sophisticated oil and gas machinery, enhancing operational efficiency.

7. Surface Treatment The surface of each component undergoes specialized treatments designed to protect and extend its lifespan. This stage not only enhances the visual appeal with a pristine finish but also fortifies the surface against corrosion and wear, crucial for longevity in challenging industrial environments.

8. Inspection And Testing Quality assurance is paramount, and our rigorous inspection and testing protocols ensure each piece meets our stringent standards. Through comprehensive evaluations, including dimensional checks and performance tests, we guarantee that every product delivers unparalleled reliability and excellence in the field.

Product Name	Casting Steel
Keywords	SteelCasting Part
Material	Carbon Steel, Low Alloy Steel, etc
Producing Process	Precision, Investment, Lost Wax Casting Or Customize
Design	As per the customer's Design
Size	Customer's 3D Drawing
Tolerance	Strictly Casting Tolerance
Dimensions	Customized Dimension
Quality Control	100%Inspection
Product Certification	Both Material And Dimension Report
QC	100% Strict Inspection For Every process
MOQ	100
Accept	OEM Service
Application	Farm Machinery Parts
One-Stop Service	Yes

Casting Production Equipment List
Type	Description	Unit	Quantity	Status	Location
Wax Injection	Wax Beating Machine	Set	8	Using	Wax Injection Workshop
	Wax Injection Machine	Set	12	Using	Wax Injection Workshop
	Wax Container	Set	4	Using	Wax Injection Workshop
Shell Making	Dirt Catcher	Set	1	Using	Shell Shop
	Sodium Silicate Beater	Set	1	Using	Shell Shop
	Lining And Shell Beater	Set	8	Using	Shell Shop
	Automatic Lining And Shellproduction Line	Set	1	Using	Shell Shop
	Sand Spreader	Set	1	Using	Shell Shop
Dex Wax	Lost Wax Equipment	Set	2	Using	De Wax Shop
Dex Wax	Natural Gas Boiler	Set	1	Using	De Wax Shop
Melting	Calc In At Or	Set	1	Using	Melting Shop
	Bag-Type Dust Collector	Set	1	Using	Melting Shop
	Environmental Protectiondust Removing Equipment	Set	1	Using	Melt Shop
	Intermediate Frequency Induction Furnace	Set	4	Using	Melt Shop
	Casting Auxilary Equipment	Set	1	Using	Melt Shop
Grinding	Activated environmental protection equipment	Set	1	Using	Backend Workshop
	Apron Types Hot Blasting machine	Set	4	Using	Backend Workshop
	Dirt Catcher	Set	2	Using	Backend Workshop
	Grinding Machine	Set	2	Using	Backend Workshop
Warehouse	Hydraulic Baling Press	Set	1	Using	Warehouse
Gas Supply	Natural Gas Storage Tanks	Set	1	Using	Lawn

Machining Equipment List
Type	Description	Unit	Quantity	Status	Location
CNC	CNC Machining Center	Set	4	Using	CMC Area
Milling Machine	Universal Milling Machine	Set	2	Using	Milling Area
Milling Machine	Vertical Milling Machine	Set	4	Using	Milling Area
Lathe	Plain Lathe	Set	6	Using	Lathe Area
Lathe	CNC Lathe	Set	12	Using	Lathe Area
Hydraulic	Hydraulic Press Machine	Set	6	Using	Cold Correction Area
Hydraulic	Hydraulic Riveter	Set	1	Using	Cold Correction Area
Drilling	Vertical Drilling Machine	Set	30	Using	Drilling Area

Main Inspect In Equipment Used
Type	Description	Unit	Quantity	Status	Location
chemical composition	Spectrometer	Set	2	Using	Inspection Room
Mechanical Property	Metallographic Microscope	Set	1	Using	Inspection Room
	Tensile Testing Machine	Set	1	Using	Inspection Room
	Impact Testing Machine	Set	1	Using	Inspection Room
	Hardness Tester	Set	3	Using	Inspection Room
Dimensional Test	Three-CoordinatesMeasuring Machine	Set	1	Using	Inspection Room
Nondestructive Examination	Magnetic Particle TestingMachine	Set	1	Using	Inspection Room
	Dye Pan At Rant Testing Line	Set	1	Using	Inspection Room
	Projection Machine	Set	1	Outsource	Cooperated With CAEP
	X-Ray	Set	1	Outsource	Cooperated With CAEP
	Un Tra Flaw Machine	Set	1	Outsource	Cooperated With CAEP